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NJP-3800C Industrial Size 1 Hard Capsule Filling Machine

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  • NJP-3800C

Main technical Specifications


Model

NJP-3800C

Filling capacity

228000pcs per hour

Weight

2200Kg

Dimension

1500×1200×2200mm                           

Power supply

380/220V    50Hz

Total power

10.5KW

Segment bores

27 holes

Vacuum

120m3/h-0.04-0.08Mpa

Dust collector

24.5Kpa  210m3/h

Air compression

Air consumption 7m3/h    Pressure 7-8Kg

Water source

1000L/H  0.3-0.4Mpa

Operating noise

<75DB(A)

Filling percentage

Empty capsule 99.9%   filled   capsule 99.8%

Capsule size

00,0,1,2,3,4,5#, Safety capsule A-E

Filling accuracy

Western medicine ±3%  Chinese   medicine ±4%  

Suitable for

Powder, Granule, Pellet, Tablet.


List of main electrical accessories of NJP-3800C


Item

Specification  

Qty.

Brand  

Touch screen

6AV6/648-OCE11-3AX0

1

SIEMENS

PLC

6ES7/288-1ST20-0AA0

1

SIEMENS

AC contactor

3T42(3只)3T43(2只)

5

SIEMENS

Variable   frequency speed governor

ATV320U40N4C

1

Schneider, France

Thermal relay

3UA59

4

SIEMENS

Button

ZB2-BA3C

3

Schneider

Main motor

R57DRS100M4BES

1

Germany SEW

High Precision   Cam Indexing Box

RU-180DS-10

RU-140DS-6

2

Taiwan   safe

Vacuum pump   (water-sealing)

SK-2A

1

Shanghai   Yulong

Dust collector

XLJ-300

1

Made   by us

Linear bearing

LM12UU

56

SAMICK

Linear bearing

LM20UU

40

SAMICK

Linear bearing

LM25UU

16

SAMICK

Linear bearing

LM50UU

4

SAMICK

Engineering   plastic bearing

LIN-01-16

20

Germany   IGUS

Needle roller   bearing

CF6B

10

IKO

Needle roller   bearing

CF12B

2

IKO

Needle roller   bearing

CF16B

3

IKO

Needle roller   bearing

CF20B

2

IKO

Deep groove   ball bearing

6200

10

NSK


Quality guarantee of our products

We hereto make the following quality guarantee to the NJP-3800C automatic capsule filling machine purchased by the (buyer’s name:       ) from us:

1. The overall product has strictly followed our company’s quality standard, as well as met the requirements of Pharmaceutical Automatic Capsule Filling Machine JB20025-2004.

2. The machine has passed the inspection of Zhejiang Packaging Machinery Product Quality Inspection Center, meeting all the requirements for passing the inspection.

3. Strictly follows the IS09001 International Quality Certification System, meeting the requirements of GMP certification.

4. The machine is produced by our company, passes the acceptance check of FAT, and completely meets the standards of user requirement specification (URS of NJP-3800C automatic capsule filling machine).



 

Innovations and features of the NJP-3800C automatic capsule filling machine


The NJP-3800C automatic capsule filling machine produced by our company is the innovative product of the third generation. It not only covers all the functions and effects of the domestic capsule filling machine of the same model, but also has four innovative technologies: a. structure of the machine base has been improved; b. turntable structure has been innovated; c. filling structure has been innovated; 4. Finished capsule outlet structure has been innovated; 5. Device to separate the powder and defective capsule has been innovated, three of which has been issued the utility model patent certificate by the national intellectual property administration, PRC. The technologies innovations have improved significantly the operation efficiency, achieving a capsule separating rate of 99.99% and a qualified rate of finished capsule of 99.8%. The new machine is easier to maintain and operate, being well received by customers at home and abroad.


1. Opening and locking of capsule can be controlled automatically which is safe and convenient.

2. Equipped with inching control system, which makes it easy and convenient for cleaning, loading and unloading of upper and lower dies.

3.Equipped with gate control security system and mechanical failure security system, which provides functions of automatic alarm and shutdown.

4.Automatic alarm and shutdown will be activated when lacks empty capsule or powder.

5.Rich functions designed on the HMI, including counting and displaying functions during the production, and it is able to link with printer, if needed, for printing information including date of production, lot number, quantity, etc.

6.Shafts of capsule absorbing, pushing, locking, as well as defective capsule rejecting are all sealed with two layers of sealing ring, among which the first sealing adopts Nitrile Butadiene Rubber (NBR) to prevent lubrication from losing, and the second sealing uses imported silicone rubber sealing ring (SIL) to prevent powder from entering bearings, which has effectively solved the problem of bearing damage and shaft jamming because of powder leakage.

7. The two horizontal shafts of high-precision fully enclosed turntable adopts PTFE oil-free bearings, which are sealed with imported silicone rubber sealing ring (SIL) for preventing powder from entering the inside room of the turntable, ensuring running accuracy of the turntable, without needing to maintain and add lubrication permanently.

8. The plane cams are running in the mode of double rails, where the two axes run out separately. It can improve the operation accuracy and meanwhile eliminate the possibility of collision between the lower die and the dosage disc.

9.The high precision cam splitter uses optical dividing head of German Zeiss. The dividing spindle is machined in the CNC all at once, which has ensured accuracy dividing of the turntable and dosage disc while the machine runs fast, thus ensuring the precision of filling. Higher precision of cam splitter also provides the machine longer service life.

10.The operating cams are all processed with 20crmoti carburizing and quenching treatment, and then machined in CNC grinding machine all at once, which has ensured the accuracy and unity of the cams and provided a longer service life.


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We have focus on the capsule filling machine for more than 20 years. We have developed the new type machine which can take place of soft gel machine.
 

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