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NJP-3800C
Main technical Specifications
Model | NJP-3800C |
Filling capacity | 228000pcs per hour |
Weight | 2200Kg |
Dimension | 1500×1200×2200mm |
Power supply | 380/220V 50Hz |
Total power | 10.5KW |
Segment bores | 27 holes |
Vacuum | 120m3/h-0.04-0.08Mpa |
Dust collector | 24.5Kpa 210m3/h |
Air compression | Air consumption 7m3/h Pressure 7-8Kg |
Water source | 1000L/H 0.3-0.4Mpa |
Operating noise | <75DB(A) |
Filling percentage | Empty capsule 99.9% filled capsule 99.8% |
Capsule size | 00,0,1,2,3,4,5#, Safety capsule A-E |
Filling accuracy | Western medicine ±3% Chinese medicine ±4% |
Suitable for | Powder, Granule, Pellet, Tablet. |
List of main electrical accessories of NJP-3800C
Item | Specification | Qty. | Brand |
Touch screen | 6AV6/648-OCE11-3AX0 | 1 | SIEMENS |
PLC | 6ES7/288-1ST20-0AA0 | 1 | SIEMENS |
AC contactor | 3T42（3只）3T43（2只） | 5 | SIEMENS |
Variable frequency speed governor | ATV320U40N4C | 1 | Schneider, France |
Thermal relay | 3UA59 | 4 | SIEMENS |
Button | ZB2-BA3C | 3 | Schneider |
Main motor | R57DRS100M4BES | 1 | Germany SEW |
High Precision Cam Indexing Box | RU-180DS-10 RU-140DS-6 | 2 | Taiwan safe |
Vacuum pump (water-sealing) | SK-2A | 1 | Shanghai Yulong |
Dust collector | XLJ-300 | 1 | Made by us |
Linear bearing | LM12UU | 56 | SAMICK |
Linear bearing | LM20UU | 40 | SAMICK |
Linear bearing | LM25UU | 16 | SAMICK |
Linear bearing | LM50UU | 4 | SAMICK |
Engineering plastic bearing | LIN-01-16 | 20 | Germany IGUS |
Needle roller bearing | CF6B | 10 | IKO |
Needle roller bearing | CF12B | 2 | IKO |
Needle roller bearing | CF16B | 3 | IKO |
Needle roller bearing | CF20B | 2 | IKO |
Deep groove ball bearing | 6200 | 10 | NSK |
Quality guarantee of our products
We hereto make the following quality guarantee to the NJP-3800C automatic capsule filling machine purchased by the (buyer’s name: ) from us:
1. The overall product has strictly followed our company’s quality standard, as well as met the requirements of Pharmaceutical Automatic Capsule Filling Machine JB20025-2004.
2. The machine has passed the inspection of Zhejiang Packaging Machinery Product Quality Inspection Center, meeting all the requirements for passing the inspection.
3. Strictly follows the IS09001 International Quality Certification System, meeting the requirements of GMP certification.
4. The machine is produced by our company, passes the acceptance check of FAT, and completely meets the standards of user requirement specification (URS of NJP-3800C automatic capsule filling machine).
Innovations and features of the NJP-3800C automatic capsule filling machine
The NJP-3800C automatic capsule filling machine produced by our company is the innovative product of the third generation. It not only covers all the functions and effects of the domestic capsule filling machine of the same model, but also has four innovative technologies: a. structure of the machine base has been improved; b. turntable structure has been innovated; c. filling structure has been innovated; 4. Finished capsule outlet structure has been innovated; 5. Device to separate the powder and defective capsule has been innovated, three of which has been issued the utility model patent certificate by the national intellectual property administration, PRC. The technologies innovations have improved significantly the operation efficiency, achieving a capsule separating rate of 99.99% and a qualified rate of finished capsule of 99.8%. The new machine is easier to maintain and operate, being well received by customers at home and abroad.
1. Opening and locking of capsule can be controlled automatically which is safe and convenient.
2. Equipped with inching control system, which makes it easy and convenient for cleaning, loading and unloading of upper and lower dies.
3.Equipped with gate control security system and mechanical failure security system, which provides functions of automatic alarm and shutdown.
4.Automatic alarm and shutdown will be activated when lacks empty capsule or powder.
5.Rich functions designed on the HMI, including counting and displaying functions during the production, and it is able to link with printer, if needed, for printing information including date of production, lot number, quantity, etc.
6.Shafts of capsule absorbing, pushing, locking, as well as defective capsule rejecting are all sealed with two layers of sealing ring, among which the first sealing adopts Nitrile Butadiene Rubber (NBR) to prevent lubrication from losing, and the second sealing uses imported silicone rubber sealing ring (SIL) to prevent powder from entering bearings, which has effectively solved the problem of bearing damage and shaft jamming because of powder leakage.
7. The two horizontal shafts of high-precision fully enclosed turntable adopts PTFE oil-free bearings, which are sealed with imported silicone rubber sealing ring (SIL) for preventing powder from entering the inside room of the turntable, ensuring running accuracy of the turntable, without needing to maintain and add lubrication permanently.
8. The plane cams are running in the mode of double rails, where the two axes run out separately. It can improve the operation accuracy and meanwhile eliminate the possibility of collision between the lower die and the dosage disc.
9.The high precision cam splitter uses optical dividing head of German Zeiss. The dividing spindle is machined in the CNC all at once, which has ensured accuracy dividing of the turntable and dosage disc while the machine runs fast, thus ensuring the precision of filling. Higher precision of cam splitter also provides the machine longer service life.
10.The operating cams are all processed with 20crmoti carburizing and quenching treatment, and then machined in CNC grinding machine all at once, which has ensured the accuracy and unity of the cams and provided a longer service life.
Main technical Specifications
Model | NJP-3800C |
Filling capacity | 228000pcs per hour |
Weight | 2200Kg |
Dimension | 1500×1200×2200mm |
Power supply | 380/220V 50Hz |
Total power | 10.5KW |
Segment bores | 27 holes |
Vacuum | 120m3/h-0.04-0.08Mpa |
Dust collector | 24.5Kpa 210m3/h |
Air compression | Air consumption 7m3/h Pressure 7-8Kg |
Water source | 1000L/H 0.3-0.4Mpa |
Operating noise | <75DB(A) |
Filling percentage | Empty capsule 99.9% filled capsule 99.8% |
Capsule size | 00,0,1,2,3,4,5#, Safety capsule A-E |
Filling accuracy | Western medicine ±3% Chinese medicine ±4% |
Suitable for | Powder, Granule, Pellet, Tablet. |
List of main electrical accessories of NJP-3800C
Item | Specification | Qty. | Brand |
Touch screen | 6AV6/648-OCE11-3AX0 | 1 | SIEMENS |
PLC | 6ES7/288-1ST20-0AA0 | 1 | SIEMENS |
AC contactor | 3T42（3只）3T43（2只） | 5 | SIEMENS |
Variable frequency speed governor | ATV320U40N4C | 1 | Schneider, France |
Thermal relay | 3UA59 | 4 | SIEMENS |
Button | ZB2-BA3C | 3 | Schneider |
Main motor | R57DRS100M4BES | 1 | Germany SEW |
High Precision Cam Indexing Box | RU-180DS-10 RU-140DS-6 | 2 | Taiwan safe |
Vacuum pump (water-sealing) | SK-2A | 1 | Shanghai Yulong |
Dust collector | XLJ-300 | 1 | Made by us |
Linear bearing | LM12UU | 56 | SAMICK |
Linear bearing | LM20UU | 40 | SAMICK |
Linear bearing | LM25UU | 16 | SAMICK |
Linear bearing | LM50UU | 4 | SAMICK |
Engineering plastic bearing | LIN-01-16 | 20 | Germany IGUS |
Needle roller bearing | CF6B | 10 | IKO |
Needle roller bearing | CF12B | 2 | IKO |
Needle roller bearing | CF16B | 3 | IKO |
Needle roller bearing | CF20B | 2 | IKO |
Deep groove ball bearing | 6200 | 10 | NSK |
Quality guarantee of our products
We hereto make the following quality guarantee to the NJP-3800C automatic capsule filling machine purchased by the (buyer’s name: ) from us:
1. The overall product has strictly followed our company’s quality standard, as well as met the requirements of Pharmaceutical Automatic Capsule Filling Machine JB20025-2004.
2. The machine has passed the inspection of Zhejiang Packaging Machinery Product Quality Inspection Center, meeting all the requirements for passing the inspection.
3. Strictly follows the IS09001 International Quality Certification System, meeting the requirements of GMP certification.
4. The machine is produced by our company, passes the acceptance check of FAT, and completely meets the standards of user requirement specification (URS of NJP-3800C automatic capsule filling machine).
Innovations and features of the NJP-3800C automatic capsule filling machine
The NJP-3800C automatic capsule filling machine produced by our company is the innovative product of the third generation. It not only covers all the functions and effects of the domestic capsule filling machine of the same model, but also has four innovative technologies: a. structure of the machine base has been improved; b. turntable structure has been innovated; c. filling structure has been innovated; 4. Finished capsule outlet structure has been innovated; 5. Device to separate the powder and defective capsule has been innovated, three of which has been issued the utility model patent certificate by the national intellectual property administration, PRC. The technologies innovations have improved significantly the operation efficiency, achieving a capsule separating rate of 99.99% and a qualified rate of finished capsule of 99.8%. The new machine is easier to maintain and operate, being well received by customers at home and abroad.
1. Opening and locking of capsule can be controlled automatically which is safe and convenient.
2. Equipped with inching control system, which makes it easy and convenient for cleaning, loading and unloading of upper and lower dies.
3.Equipped with gate control security system and mechanical failure security system, which provides functions of automatic alarm and shutdown.
4.Automatic alarm and shutdown will be activated when lacks empty capsule or powder.
5.Rich functions designed on the HMI, including counting and displaying functions during the production, and it is able to link with printer, if needed, for printing information including date of production, lot number, quantity, etc.
6.Shafts of capsule absorbing, pushing, locking, as well as defective capsule rejecting are all sealed with two layers of sealing ring, among which the first sealing adopts Nitrile Butadiene Rubber (NBR) to prevent lubrication from losing, and the second sealing uses imported silicone rubber sealing ring (SIL) to prevent powder from entering bearings, which has effectively solved the problem of bearing damage and shaft jamming because of powder leakage.
7. The two horizontal shafts of high-precision fully enclosed turntable adopts PTFE oil-free bearings, which are sealed with imported silicone rubber sealing ring (SIL) for preventing powder from entering the inside room of the turntable, ensuring running accuracy of the turntable, without needing to maintain and add lubrication permanently.
8. The plane cams are running in the mode of double rails, where the two axes run out separately. It can improve the operation accuracy and meanwhile eliminate the possibility of collision between the lower die and the dosage disc.
9.The high precision cam splitter uses optical dividing head of German Zeiss. The dividing spindle is machined in the CNC all at once, which has ensured accuracy dividing of the turntable and dosage disc while the machine runs fast, thus ensuring the precision of filling. Higher precision of cam splitter also provides the machine longer service life.
10.The operating cams are all processed with 20crmoti carburizing and quenching treatment, and then machined in CNC grinding machine all at once, which has ensured the accuracy and unity of the cams and provided a longer service life.
